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Podcast Episode: Why #Greenland? not #Mountainpass, #California for #RareEarth elements?

Pip: Welcome to the podcast where we dig into mining, mineral processing, and metals — sometimes literally. Today we're following the rare earth supply chain from California to the Arctic, courtesy of Nanthakumar Victor Emmanuel, P.Eng.

Mara: That's right — we're looking at why Greenland keeps coming up in rare earth conversations, and what the real obstacles are to building a Western supply chain that actually works.

Pip: Let's start with the Mountain Pass story, and why it matters more than the map suggests.

Why Greenland? The Mountain Pass lesson and what comes next

Mara: The central question here is why Western policymakers keep looking at Greenland when the United States already has a rare earth mine in California — and what that question reveals about the gap between mining and refining.

Pip: The post quotes a researcher named Chrisey to put the technical problem in plain terms: "Two different rare earth elements may be fractions of an angstrom different in diameter — that means it's very difficult to separate using physical means. The processes that are used right now can be 100 steps," with the procedure described as very expensive and environmentally hazardous due to the chemicals used.

Mara: So the upshot is that even if you have the ore in the ground, separating and purifying individual rare earth elements is a genuinely hard chemical problem — not just a permitting or investment problem.

Pip: Mountain Pass is the case study. Molycorp tried to be a one-stop American rare earths solution, and by 2013 revenues were in free fall. The post notes that Molycorp's most profitable assets ended up transferred to Chinese-linked Neo Materials, the mine was purchased out of bankruptcy by a consortium that included a Chinese-owned firm, and Mountain Pass was sending U.S.-mined concentrate to China for processing.

Mara: The dream of domestic end-to-end production collapsed not because the ore ran out, but because the refining technology and economics didn't hold. The post cites Reuters reporting that China controls 87 percent of global rare earths refining capacity, and that Beijing deliberately keeps prices for finished products low to inhibit foreign competition from building their own processing plants.

Pip: It's a neat trap — dig all you want, just send us the concentrate.

Mara: The post lays out a three-step prescription in response: invest in research and development on refining technologies first, build refineries at existing mines with infrastructure before opening new ones, and use tariffs or other tools to take price control away from China while local operations optimize. The reserve numbers matter here too — Greenland has 1.5 million metric tons of rare earth reserves, while the U.S. sits at 1.9 million. Neither country is close to China's 44 million metric tons.

Pip: Which reframes the Greenland question entirely — it's not about the ore, it's about whether Western refining can exist at all before anyone starts a new mine.

Mara: Exactly the argument the post makes. The infrastructure and processing capability have to come before the next frontier dig, or the concentrate just travels east again.

Pip: The economics of refining are where the real supply chain battle is being fought — and that's a thread worth pulling on next.


Mara: The Mountain Pass story keeps repeating because the refining problem keeps being skipped.

Pip: Build the refinery first, then talk about Greenland. That order matters.

Mara: More on the processing side next time.

Why #Greenland? not #Mountainpass, #California for #RareEarth elements?

North Americans and Europeans need reliable processes to refine both light and heavy rare earth metals.

The processes currently available in North American and Europe to refine light and heavy rare earth elements do not meet the economic and environmental standard.

Prior to going into mining in unexplored part of the world:

1. We need immediate research and development to improve the existing technologies.

2. Build refineries in the existing mines with infrastructure using developed technologies.

3. Take the price control of the Rare Earth Elements by tariffs or other means until the local refineries optimize the refining processes and operating cost.

We do not want to send the concentrate to another country to do final refining.

Process Development:

“Two different rare earth elements may be fractions of an angstrom different in diameter — that means it’s very difficult to separate using physical means. The processes that are used right now … can be 100 steps,” Chrisey said, also noting that the procedure can be very expensive and environmentally hazardous due to the chemicals used to separate and purify the metals.

U.S. Begins Forging Rare Earth Supply Chain

Molycorp was struggling to stay solvent. Those new innovative technologies? They didn’t generate significant revenue or work as designed. By 2013, the company’s revenues were in free fall.

Molycorp’s most profitable assets being transferred to Chinese-linked Neo Materials, where he formerly served as CEO. Molycorp’s final remaining husk declared bankruptcy in 2014. Unsurprisingly, the majority of Neo Materials’ revenue-producing operations are now in China. To make matters worse, the Mountain Pass mine was purchased out of bankruptcy by a consortium that included a Chinese-owned firm.

Mountain Pass was now sending U.S.-mined rare earth concentrate to China for processing. The dream of a one-stop American rare earths solution was over, and the private sector had little appetite for reviving it.

Crucial innovation is also needed to break China’s stranglehold on the sector without sacrificing environmental quality, industry analysts said, with concerns over current processes’ toxic waste impeding projects.

The collapse of American rare earth mining — and lessons learned

Technical complexities, partnership strains and pollution concerns are hampering companies’ ability to wrest market share away from China, which according to the International Energy Agency controls 87% of global rare earths refining capacity.

Late last year, U.S.-based MP said it was commissioning refining equipment near its California mine as part of an intricate calibration process that has so far not succeeded, leaving the company reliant on China for refining and thus nearly all of its revenue. 

https://www.reuters.com/markets/commodities/world-battles-loosen-chinas-grip-vital-rare-earths-clean-energy-transition-2023-08-02/

Rare Earth Reserve:

1.China – Rare earths reserves: 44 million metric tons

2. Brazil – Rare earths reserves: 21 million metric tons

3. India – Rare earths reserves: 6.9 million metric tons

4. Australia – Rare earths reserves: 5.7 million metric tons

5. Russia – Rare earths reserves: 3.8 million metric tons

6. Vietnam – Rare earths reserves: 3.5 million metric tons

7. United States – Rare earths reserves: 1.9 million metric tons

8. Greenland – Rare earths reserves: 1.5 million metric tons

https://investingnews.com/daily/resource-investing/critical-metals-investing/rare-earth-investing/rare-earth-reserves-country/

The town of Mountain Pass, California, is home to the largest rare-earth element mine in the U.S. Its story began in the 1940s, when prospectors went searching for uranium.

https://earthobservatory.nasa.gov/images/151085/mountain-pass-rare-earth-mine

 The U.S. contains potential sources for many of them, and powerful voices in politics and business insist that the country must exploit them. But despite skyrocketing demand for the energy-critical elements, would-be domestic producers just can’t compete with global forces. This then is a story of comprehensive failure — but not the obvious one. Molycorp’s impending demise reflects failure by politicians and the media to understand how weak China’s grip on the metals market really is, and failure by Wall Street to understand the most basic dynamics of supply and demand, and failure by Silicon Valley to distinguish between hype and hard numbers.

Why rare-earth mining in the West is a bust – High Country News

Price Control:

China’s refining expertise has allowed the country to engineer rare earths prices at different stages in the processing chains to its advantage, including low prices for finished products, to inhibit foreign competition.

Beijing for years has allowed imports of lightly processed rock known as rare earths concentrate for refining. The strategy helps ensure prices that incentivize other countries to dig new mines but not build processing plants.

https://www.reuters.com/markets/commodities/world-battles-loosen-chinas-grip-vital-rare-earths-clean-energy-transition-2023-08-02/

China plans to prohibit non-state companies from mining rare earths, further tightening its control over a strategic sector that has emerged as a battleground in its trade war with the US. The government said only large state-owned groups can mine, smelt or separate the minerals and proposed banning private firms from the activities, according to draft rules issued by the Ministry of Industry and Information Technology.

https://www.bloomberg.com/news/articles/2025-02-19/china-to-tighten-grip-on-rare-earth-mining-for-non-state-firms